An interview from Mr. Jatin Kachhia, Sales Manager (Plastic & Packaging), Anar Rub Tech Pvt Ltd.,
Anar Rub Tech set up in the year 1978, is a leading name of the industry actively engaged in manufacturing and supplying all kinds of Rubber Roller. These products are recommended by our clients for their high performance and longer service life.
Print3 : Could you tell us more about Anar Rub Tech?
Jatin Kachhia : Anar Rub Tech Pvt. Ltd. is a leading manufacturer of high-quality industrial rubber rollers and rubber expanders, serving a wide range of industries such as printing, packaging, textiles, steel, and paper. Founded in 1978, our company has established itself as an industry pioneer by consistently delivering cutting-edge solutions that enhance operational efficiency and product longevity. Our expertise lies in designing, developing, and manufacturing precision-engineered rubber components that meet the highest industry standards.
Over the years, we have built a strong reputation for technological innovation, customized solutions, and unparalleled customer service. Our in-house manufacturing facility is equipped with state-of-the-art machinery, ensuring that every product we produce meets strict quality control standards. With a focus on research and development, we continuously improve our products to align with the evolving demands of modern industries. Anar Rub Tech is committed to sustainability, efficiency, and customer satisfaction, making us a preferred partner for businesses worldwide.
Since our inception in 1978, we Anar Rub Tech Pvt Ltd., have stayed occupied with the manufacturing, assembling, and trading of our prevalent quality modern rollers
P3 : What are the guiding principles, mission, and vision of your company?
JK : Mission: To provide innovative and high-performance rubber-based solutions that enhance industrial efficiency while maintaining superior quality and durability. Vision: To be the global leader in industrial rubber roller and expander technology by continually innovating and delivering solutions that exceed industry expectations.
Core Values:
- Innovation: We continuously invest in research and development to enhance product performance and functionality.
- Quality Excellence: Every product undergoes rigorous quality control measures to ensure durability, efficiency, and superior performance.
- Customer-Centric Approach: We tailor our solutions to meet specific customer requirements, ensuring maximum satisfaction.
- Sustainability: We employ eco-friendly manufacturing practices to minimize environmental impact.
- Integrity & Reliability: We maintain transparency and ethical business practices, building long-term trust with our clients.
At Anar Rub Tech, we foster a culture of collaboration, professional growth, and continuous improvement, ensuring that our workforce remains motivated and aligned with our vision.
P3 : Could you provide an overview of Anar Rub Tech’s history and significant milestones, emphasizing any key innovations or accomplishments?
JK : Since its inception in 1978, Anar Rub Tech has achieved several milestones that have solidified its position as an industry leader:
- 1980s: Launched our first-generation Rubber Rollers, setting a new standard in the industry.
- 1990s: Introduced advanced Rubber Expanders, revolutionizing the web-handling and wrinkle-removal processes in various industries.
- 2000s: Expanded our product range to include specialized Teflon Coated Rollers, PU Rollers, and Silicone Rubber Rollers to cater to diverse industrial applications.
- 2010s: Developed high-performance rubber compounds for printing rollers, enhancing ink resistance and print quality.
- Present: Strengthened our global presence, supplying high-quality rollers and expanders to international markets across multiple industries.
Our dedication to research and innovation has resulted in industry-leading products that optimize industrial performance and reduce operational downtime.
P3: What are the products offered by Anar Rub Tech Pvt. Ltd., and what is their main product?
JK : Anar Rub Tech offers a diverse range of industrial rubber products, including: Rubber Rollers (Primary Product), Rubber Expanders (Primary Product), Printing Rubber Rollers, Rotogravure Printing Rollers, Silicone Rubber Rollers, PU Rollers, Lamination Rubber Rollers, Teflon Coated Rollers, Nip Rollers, Variable Bow Rollers, and Core Holding Devices. Our main products are Rubber Rollers and Rubber Expanders, which are widely used in the paper, printing, packaging, textile, and steel industries.
P3 : What are the specific rubber compounds used in Anar Rub Tech’s printing rubber rollers, and how do they enhance performance in modern printing applications?
JK : We use premium-quality rubber compounds such as:
- EPDM (Ethylene Propylene Diene Monomer): Resistant to high temperatures, ozone, and UV exposure, ideal for heat-sensitive printing applications.
- Nitrile Rubber : Excellent resistance to oils, solvents, and chemicals, making it suitable for solvent-based ink applications.
- Silicone Rubber: Offers superior heat resistance and anti-stick properties, reducing ink buildup.
- Polyurethane (PU): Provides exceptional wear resistance and high load-bearing capacity. Each compound is selected based on application requirements, ensuring optimal performance and longevity.
P3 : How does the hardness (durometer) of the rubber affect the printing quality and durability of the rollers?
JK : Rubber hardness, measured in Shore A durometer, directly impacts roller performance:
- Soft Rubber (40-60 Shore A): Provides better ink transfer and flexibility, suitable for high-quality prints.
- Medium Hard Rubber (60-80 Shore
- Hard Rubber (80-100 Shore A): Increases roller lifespan and precision, ideal for high-speed printing operations.
Proper hardness selection ensures optimal print quality, durability, and efficiency in production.
P3 : What measures are taken to ensure the rollers’ resistance to inks, ethyl, and toluene, and why is this resistance crucial for printing applications?
JK : To enhance chemical resistance, our rollers undergo:
- Specialized rubber compounding: Custom formulations resistant to solvents like ethyl and toluene.
- Protective Coatings: Anti-adhesive and wear-resistant coatings extend roller life.
- Precision Curing: Advanced vulcanization processes ensure optimal elasticity and durability. These measures prevent swelling, cracking, and ink absorption, ensuring consistent printing performance.
P3 : Can you describe the precision surface treatment processes applied to the printing rubber rollers to achieve optimal performance?
JK : Precision Surface Treatment for Printing Rubber Rollers At Anar Rub Tech Pvt. Ltd., we follow a multi-step precision surface treatment process to enhance the performance, durability, and ink transfer efficiency of our printing rubber rollers.
1. Rubber Compound Selection – We use EPDM, Nitrile, Silicone, and PU based on the application’s heat, chemical, and wear resistance requirements.
2. Precision Grinding & Balancing – CNC grinding ensures uniform thickness (±5 microns), perfect cylindrical shape, and vibration-free operation for high-speed printing.A): Balances ink transfer and durability, commonly used in offset and gravure printing.
3. Micro-Polishing & Super-Finishing – Achieves a smooth, mirror-like surface (0.2-0.5 microns roughness) for consistent ink transfer and reduced dot gain.
4. Chemical & Plasma Treatment – Enhances solvent resistance, ink repellency, and durability against ethyl, toluene, and aggressive printing chemicals.
5. Grooving & Texturing (If Required) – Custom-designed spiral grooves or micro-texturing improve ink distribution and prevent slippage.
6. Final Quality Inspection – Comprehensive surface roughness, hardness, and concentricity testing ensures superior performance and longevity.
Our advanced precision treatments guarantee high-quality prints, reduced maintenance, and extended roller lifespan, making us a trusted partner in the global printing industry.
P3 : How does Anar Rub Tech customize rollers to meet specific client requirements in terms of size, hardness, and surface finish?
JK : Customized Rubber Rollers for Specific Client Needs At Anar Rub Tech Pvt. Ltd., we tailor rubber rollers to meet exact client requirements in size, hardness, and surface finish for optimal performance.
- Size Customization: Diameters from 25 mm to 1000 mm, lengths up to 8000 mm, with steel, aluminum, or composite cores.
- Hardness (Durometer): Ranges from 40 to 100 Shore A, suited for printing, textile, lamination, and high-speed applications.
- Surface Finish: Options include mirror-polishing, micro-grooving,
Teflon/PU coatings, and plasma/chemical treatments for enhanced durability and ink transfer.Application-Specific Designs: Custom-engineered rollers based on temperature, speed, and chemical resistance needs. Our precision-engineered, high-performance rollers ensure superior quality and longevity, making us a trusted industry leader.
P3 : What are the common challenges faced in the maintenance of printing rubber rollers, and how does Anar Rub Tech address these issues?
JK : Challenges in Printing Rubber Roller Maintenance & Solutions At Anar Rub Tech Pvt. Ltd., we address key maintenance challenges to ensure roller longevity and print quality.
- Ink & Solvent Buildup: Causes print defects. Solution: Chemical-resistant compounds and proper cleaning protocols.
- Surface Wear: Reduces efficiency. Solution: Precision grinding and wear-resistant coatings.
- Swelling & Hardness Changes: Affects roller performance. Solution: Solvent-resistant rubber formulations for stability. Static Buildup: Leads to dust attraction. Solution: Anti-static properties for cleaner prints.
- Misalignment & Vibration: Impacts print precision. Solution: Dynamic balancing for smooth operation.
With high-quality materials and advanced treatments, we deliver low-maintenance, high-performance rollers for optimal printing results.
P3 : What advancements has Anar Rub Tech incorporated into their roller designs to meet the evolving demands of the modern printing industry?
JK : Advancements in Roller Design for Modern Printing At Anar Rub Tech, we continually innovate to meet the evolving demands of the modern printing industry with advanced rubber roller designs.
- High-Performance Rubber Compounds: Enhanced solvent, heat, and wear resistance for increased durability.
- Precision Surface Treatments: Micro-polishing, plasma coatings, and anti-static properties for superior ink transfer.
- Custom Groove & Texture Designs: Optimized grip and ink distribution for improved print accuracy.
- Dynamic Balancing Technology: Reduces vibration and misalignment, ensuring high-speed stability.
- Smart Manufacturing & Quality Control: CNC machining and strict tolerance checks for unmatched precision.
Our cutting-edge innovations ensure higher print quality, longer roller life, and enhanced operational efficiency for the printing industry
P3 : How are new technologies shaping the evolution of the Indian printing industry?
JK : How New Technologies Are Shaping the Indian Printing Industry The Indian printing industry is undergoing a significant transformation driven by technological advancements that enhance efficiency, quality, and sustainability. Key innovations include:
- Digital Printing Evolution: The shift from traditional to digital printing enables faster production, cost-effective short runs, and high-definition customization, meeting the growing demand for personalized prints.
- Automation & AI Integration: Advanced automated printing systems and AI-driven quality control improve precision, reduce human error, and optimize production efficiency.
- Eco-Friendly Printing Solutions: The industry is adopting water-based inks, energy-efficient machinery, and recyclable materials to promote sustainable practices.
- Advanced Rubber Roller Technology: Innovations in anti-static, solvent-resistant, and micro-polished rollers enhance ink transfer, durability, and overall print quality.
With continuous technological advancements, the Indian printing industry is evolving into a highly efficient, sustainable, and globally competitive sector, meeting the demands of modern printing applications.
P3 : What has been the growth trajectory of the Indian printing industry, and what are its future opportunities?
JK : The Indian printing industry has witnessed significant growth, driven by technological advancements, increasing demand for packaging, and digital transformation. The industry has grown at a CAGR of 6-7%, fueled by rising domestic and export demand. The adoption of high-speed, on-demand printing solutions has accelerated efficiency and reduced turnaround times and the rapid growth of e-commerce, FMCG, and flexible packaging has increased the need for high-quality printing solutions.
Demand for eco-friendly inks, biodegradable packaging, and energy-efficient processes is on the rise. AI, automation, and IoT-enabled printing systems will enhance productivity and quality control and India’s competitive pricing and advanced printing solutions make it a strong contender in the global market.